Machining 101: How to drill a square hole at home without special tools.
If you find yourself constantly in a shop or garage, you will probably come up against many situations that are simply obscure and need a creative method of problem-solving to get to the bottom of it.
This time, we figure out how one would go about drilling out a square hole because, as you know, no drill bit alone would be able to get this job done.
In a process known as “broaching,” you can essentially drill square holes into whatever material that you need to get the job at hand completed.
Check out the video below as the process is used to create a square hole that used to store a tool in the most convenient way possible.